Manufacturing network

A network built around your product.

Different manufacturing partners suit different products. We match each knitwear brief to the capabilities available through our sourcing network — yarn, knitting, processing, decoration and garment making — starting in Tiruppur.

Our network

From yarn to finished garment, every stage of apparel manufacturing is within reach of our network.

01

Fabrics

Single jersey, rib, interlock, piqué, French terry, fleece, cotton blends and performance fabrics. Organic and recycled options depend on partner availability.

02

Processing

Dyeing, garment dye, washing and compacting through relevant partners.

03

Printing

Screen, puff and high-density printing techniques selected for the design and fabric.

04

Embroidery

Tonal and decorative embroidery, appliqué and specialty techniques subject to partner capability.

05

Garment manufacturing

Pattern, cutting, sewing, finishing and packing coordinated through selected partners.

Knit fabric structures

Technical knitwear manufacturing capabilities.

GARWEVIA supports knitted-apparel programs from fabric development through finished garment production. Fabric availability depends on yarn, composition, gauge, machine capability, GSM, finishing, MOQ and the selected manufacturing partner.

Base structures

  • Single jersey
  • Slub jersey
  • Piqué
  • Lacoste
  • Interlock

Rib

  • Rib
  • 1×1 rib
  • 2×2 rib

Loopback & brushed

  • French terry
  • Fleece
  • Loop knit

Textured & patterned

  • Waffle knit
  • Pointelle
  • Jacquard knit

Stripes & yarn effects

  • Auto stripe
  • Feeder stripe
  • Engineered stripe
  • Melange

Yarn & fibre

The right yarn for the fabric.

Yarn decides hand feel, pilling, shrinkage and cost before a single needle moves. We specify yarn by fibre, count and spinning system, and confirm availability for each program.

Cotton

  • Combed cotton
  • Carded cotton
  • Compact cotton
  • Organic cotton
  • Better Cotton
  • Supima cotton, where available
  • Recycled cotton

Cellulosics

  • Viscose
  • Modal
  • Tencel / Lyocell
  • Bamboo viscose, where applicable

Synthetics

  • Polyester
  • Recycled polyester
  • Nylon
  • Spandex / Elastane

Blends

  • Cotton / polyester
  • Cotton / modal
  • Cotton / elastane
  • Other blended yarns

Yarn specification

  • Yarn count (Ne)
  • Yarn twist
  • Ring-spun yarn
  • Compact-spun yarn
  • Open-end yarn, where applicable

Not every yarn type is available for every program. Fibre, count and spinning system are confirmed with the selected partner against your quantity and timeline.

Knitting process

From yarn to finished garment.

Knitted fabric is usually produced on circular knitting machines — single jersey, rib, interlock, computerised jacquard or auto-stripe — then processed and cut. Each hand-over is a checkpoint.

  1. 01

    Yarn selection

    Count, composition and spinning system matched to the fabric and price.

  2. 02

    Knitting

    Circular knitting to the agreed structure, gauge and stitch length.

  3. 03

    Grey fabric inspection

    Greige fabric checked for holes, needle lines and barre before processing.

  4. 04

    Dyeing / processing

    Dyed or processed to the approved lab dip and finish.

  5. 05

    Compacting / finishing

    Width, GSM and shrinkage set before cutting.

  6. 06

    Fabric inspection

    Shade, width, GSM and defects checked on bulk rolls.

  7. 07

    Cutting

    Relaxed fabric laid, marked and cut by shade lot.

  8. 08

    Sewing

    Seam and stitch types set for the garment and fabric.

  9. 09

    Washing / finishing

    Garment wash, pressing and finishing as specified.

  10. 10

    Final garment inspection

    Measurements, workmanship and packing verified.

Machine types and capacity are confirmed with the selected manufacturing partner for each program.

Wet processing

Dyeing & fabric processing.

Colour is where knitwear programs most often go wrong. We manage it from the first lab dip to the last dye lot, with the finish specified alongside.

Dyeing methods

  • Reactive dyeing
  • Pigment dyeing
  • Garment dyeing
  • Piece dyeing
  • Yarn dyeing

Washes

  • Bio wash
  • Enzyme wash
  • Silicone wash
  • Softener finish
  • Vintage wash
  • Acid wash, where applicable
  • Stone wash, where applicable

Mechanical & heat finishes

  • Peach finish
  • Brushing
  • Raising
  • Compacting
  • Heat setting
  • Mercerisation, where applicable

Colour control

  • Lab dip
  • Shade approval
  • Bulk shade
  • Dye lot
  • Lot-to-lot shade variation
  • Colour matching
  • Pantone reference
  • Spectrophotometer
  • Delta E, where required

Printing & decoration

Prints and embellishment, specified properly.

Decoration is chosen for the fabric as much as the artwork. Technique, ink system and cure are agreed before bulk, then checked on strike-offs and wash tests.

Screen printing

  • Plastisol
  • Water-based
  • Pigment
  • Discharge
  • Puff
  • High-density
  • Rubber
  • Crack
  • Foil
  • Flock
  • Reflective
  • Silicone, where available

Digital & transfer

  • Sublimation, on suitable polyester
  • DTG
  • DTF
  • Heat transfer

Embellishment

  • Flat embroidery
  • 3D / puff embroidery
  • Appliqué
  • Patchwork
  • Sequins, where applicable
  • Badge application

What we check

  • Print registration
  • Print placement
  • Colour matching
  • Cure temperature
  • Adhesion
  • Cracking
  • Peeling
  • Migration
  • Wash durability
  • Hand feel

Construction

Garment construction & sewing.

Construction requirements vary with product type and buyer specification. These are the stitch types and details we specify and inspect.

Overlock
Joins and neatens knit seams while keeping stretch.
Flatlock
Flat, low-bulk seam for activewear and next-to-skin comfort.
Cover stitch
Stretch hems and bindings — the twin-needle finish on a T-shirt hem.
Lock stitch
Stable, non-stretch seam for plackets, labels and topstitching.
Chain stitch
Looped stitch used for waistbands and decorative topstitching.
Bartack
Dense reinforcement at stress points such as pocket corners.

Construction details

  • Neck rib attachment
  • Shoulder tape
  • Binding
  • Rib binding
  • Seam allowance
  • Seam type
  • Reinforcement

Stitch settings

  • SPI — stitches per inch
  • Needle gauge
  • Thread tension

Seam performance

  • Seam stretch
  • Seam strength

Defects we watch for

  • Seam puckering
  • Needle damage
  • Skipped stitch
  • Broken stitch
  • Open seam

Developing a knitwear program?

Send us your brief. We’ll take it from there.

New to a term? Read the knitwear glossary

Helpful to include

  1. 01Tech pack
  2. 02Product reference
  3. 03Fabric composition & GSM
  4. 04Quantity per style & colour
  5. 05Colour requirements
  6. 06Trims & packaging
  7. 07Certification requirements
  8. 08Quality standards
  9. 09Target FOB
  10. 10Delivery timeline